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Commercial ICFs

Frequently Asked Questions

 

Homebuilding FAQ   Plastic Foams FAQ

 

 

1. What are insulating concrete forms?
  
 ICFs are hollow “blocks” or “panels” made of plastic foam that construction

    crews stack into the shape of the walls of a building. The workers then fill the

    center with reinforced concrete to create the structure. There are over 20 brands

    of ICFs in North America, each with some variations in design and materials.

    ICF construction sandwiches a heavy, high-strength material (reinforced

    concrete) between two layers of a light, high-insulation one (foam). This

    combination creates a wall with an unusually good combination of desirable

    properties: air tightness, strength, sound attenuation, insulation, and mass.
 

2. Do the ICF forms stay in place after the concrete is poured?
    Yes. ICF forms are used to allow builders to pour a solid concrete wall. However,

    upon completion, the forms are designed to provide insulation, nailing surfaces,

    and a vapor barrier all in one step.

 

3. Are there different types of ICFs?
    There are three different types of configurations: 1) flat wall, 2) waffle-grid, and 3)

    screen-grid. Flat wall systems yield a continuous thickness of concrete, like a

    conventional poured wall. Grid wall systems have a waffle pattern where the

    concrete is thicker at some points than others. Screen grid systems have widely

    spaced horizontal and vertical columns of concrete, which are completely

    encapsulated in foam. Whatever the differences among ICF brands, all major ICF

    systems are engineer-designed, code-accepted, and field-proven. 

 

4. What is the best ICF?
    Although some ICF installers have personal preferences, the real question that

    should be asked is, "What ICF will suit my needs the best?" It is obvious that

    each individual ICF building system has different properties that deliver different

    benefits to the end user. Some have thicker insulation than others. Some are

    connected with metal ties, others with plastic ties. Some systems are stacked

    like building blocks, others require assembly. Whichever the system, it is

    important to note that once the ICF home has been correctly installed and the

    concrete cures, you will be extremely happy with your ICF home. In picking a

    system, there are many issues to consider. They include:

 

          If installing the system yourself, does the company have a training course?

          How easy is the system to install?

          Does the company have a technical department to address specific design

          issues?

          Is the company good about following up on answering questions?

          What is the company's track record on customer service?

          What is the price of the form?

          Will there be on-site support during the installation and pour?

          How quickly are forms delivered?

          Will the company offer references in your area?

 

    These are just a few of the questions that can be asked. However, not everyone

    will ask the same questions, mostly because everyone's needs are different.

    This is why it is crucial that you develop a list ranking your own issues in order

    of importance. Although it hasn't been mentioned yet, building rapport with the

    supplier is also critical to the success of the end product. The business

    relationship you form with the company will last for years, and will impact the

    end product you receive. Whichever company you pick, it should be one that

    you feel comfortable with.
 

5. How tall can ICF walls be built?
    ICFs have been engineered and built to 48 feet tall (free standing/load bearing). It

    is important to note that in most applications, ICF projects can be designed

    using ACI 318 and are designed like any other steel reinforced concrete wall.

 

6. What are the most typical ICF cavity sizes?
    Most ICF companies manufacture forms in 4", 6", 8" and 10" cavity widths.

    However, some systems that use loose connectors can be built in 2"

    increments up to 24".

7. How much steel reinforcing bar (rebar) do I need?
    This will be determined by the design parameters of the building, and in

    accordance with local building codes. Additionally, ICFA sells Prescriptive

    Method for Insulating Concrete Forms in Residential Construction (2nd Edition)

    through the bookstore, which provides tables that provide a guideline for most

    common applications. These can be found in our product manual which can be

    downloaded from this website.

 

8. How does one attach Cement Board, vinyl siding, and brick ties to ICFs?

    Is drywall attached the same way?
    A metal or plastic flange runs from the top of the form to the bottom, allowing a

    fastening strip for mechanical attachments, such as exterior siding, brick ties

    and drywall. The flange is engineered to withstand high pull out stresses and is

    designed to keep the materials securely attached for decades. In all cases,

    most exterior and interior cladding can be installed with common attaching

    screws.
 

9. Can acrylic finishes and stucco be applied to ICFs?
    Most acrylic finishing systems are comprised of a reinforced base coat, optional

    primer and a 100% acrylic polymer finish. Finishes are available in a limitless

    color selection and offer performance enhancement options. Exterior acrylic

    systems are perfectly suited to ICFs, as the preparation for applying an acrylic

    system to the ICF typically requires only rasping the foam before application. If

    exterior webs/ties are present, an additional layer of 1” thick EPS must be

    adhered over the ICF prior to application of the acrylic finishing system. Portland

    cement stucco is also a very durable and can create an endless variety of colors

    and textures for an exterior of a house or building. When stucco is applied to

    metal lath, three coats of plaster form a 7/8-inch total thickness. A vapor

    -permeable, water-resistant building paper separates the plaster and lath from

    the ICF. It’s a proven system that works in all climates.

 

10. How are doors and windows installed?
     A wooden or vinyl buck is built and incorporated into the wall as it is being

     stacked prior to pouring the concrete. Once the concrete cures, doors and

     windows are installed as usual.
 

11. How are utilities installed?
     The points at which utilities connect to the building should be identified prior to

     the pour. This will allow for conduits to be placed through the wall so that the

     utility can enter. Once the concrete is poured and cured, channels or grooves

     are cut directly into the form using and electric hot knife or router. Plumbing and

     electrical lines are then inserted into the grooves and covered by drywall.
 

12. Do the workers have trouble learning something so new and different?

     Conventional homebuilding crews adapt easily to ICF construction. Stacking

     blocks is intuitive for most people, and the cutting and leveling involved draw on

     standard carpentry skills. Most carpentry crews will have to brush up on the

     use of concrete, and electricians need to learn how to cut channels in the

     surface of the foam to house their cable. But these are not complex tasks, and

     there is plenty of help available.

 

     Actually, ICF construction has big advantages for the workers. The foam is

     light, and power equipment moves the concrete. So crews stay fresh and sharp.

     In fact, the simplicity of assembly and the lightness of the work help keep labor

     costs below those of frame construction.

 

13. Is ICF installation training available?
     Yes. The majority of ICFA Primary members offer training throughout the year.

     Please review the list of ICFA Primary members at www.forms.org to discuss

     how you can participate in their training programs.

 

14. How quiet are ICF walls?
     An ICF wall has a sound transmission classification of approximately STC 50,

     which is twice as high as a typical wood-framed wall. Loud noises outside a ICF

     building will be reduced to a whisper inside the building.

15. How do ICF walls fare with termites and other insects, and even

     rodents?
     EPS provides no food value for termites or rodents. Whether wood frame

     construction or ICFs, local building codes do require methods for protecting

     foam below-grade in high termite areas, which are specifically outlined in the

     International Residential Code. The same prevention measures used for wood

     frame construction can also be used for ICFs. The advantage with ICFs is that

     the termites can't affect the structural integrity of the building since it is made of

     concrete.

 

16. Is a vapor barrier needed on ICF walls?
     No. The combination of concrete and two layers of foam means that the ICF

     wall acts as a natural barrier against air and moisture.

 

17. Are ICF walls waterproofed?
     As with any form of below-grade construction, waterproofing is required. There

     are many to pick from that work extremely well. These include latex sprayed

     waterproofing, peel and stick membranes, as well as dimple board sheets.

     Always check with the manufacturers specifications to determine whether their

     waterproofing can be applied to ICFs.

18. Can ICFs be used above grade?
     Absolutely. The many features and benefits which ICFs provide below-grade

     make them a perfect choice for above-grade construction. In fact, to receive the

     full benefit from this type of quality construction and maximize the energy

     efficiency of the structure, ICF forms should be used for all exterior walls.

 

19. Are ICF buildings safer than wood-framed buildings?
     Yes. ICF buildings are up to 8.5 times stronger than wood framed buildings. As

     a result, ICF walls are more able to withstand severe weather such as

     hurricanes and tornadoes. Most ICF walls have a 2-hour fire rating as opposed

     to 15 minutes for a comparable wood framed wall.

 

20. In what ways can the foam of ICFs be protected from termite

     infestation?

     The best method to protect against termite infestation is to eradicate the colony

     and prevent them from setting up shop on your property. The National Pest

     Management Association recommends preventing termites by “Removing the

     conducive conditions termites need to survive.” Termites love moisture; avoid

     moisture accumulation around the foundation of the building. Divert water away

     with properly functioning downspouts, gutters and splash blocks. Reduce

     humidity in crawl spaces with proper ventilation. Prevent shrubs, vines and other

     vegetation from growing over and covering vents. Be sure to remove old form

     boards, grade stakes, etc., that was used during building construction. Remove

     old tree stumps and roots around and beneath the building. Most importantly,

     eliminate any wood on the building from contact with the soil. An 18-inch gap

     between the soil and wood portions of the building is ideal. It doesn’t hurt to

     routinely inspect the foundation of the building for signs of termite damage.”

     Additionally, the Insulating Concrete Form Association recommends soil

     treatment and re-treatment over the life of the building. Just because the

     structure is built of concrete does not mean that the termite will give up trying to

     get to its food source: wood! When using ICFs below-grade, the International

     Residential Code calls for chemical treatment of the soil and an approved

     method for protecting the foam. This can include chemical treatments fused into

     the ICF form, such as Perform Guard®, as well as physical barriers.


21. How energy-efficient are ICFs?
     Based on research performed by Building Works, Inc, houses built with ICF

     exterior walls require an estimated 44% less energy to heat and 32% less

     energy to cool than comparable wood-frame houses. A typical 2000 square foot

     home in the center of the U.S. will save approximately $200 in heating costs

     each year and $65 in air conditioning each year. The bigger the house the

     bigger the savings. In colder areas of the U.S. and Canada, heating savings will

     be more and cooling savings less. In hotter areas, heating savings will be less

     and cooling savings more. The energy efficient performance comes in large part

     from the polystyrene foam on the interior and exterior of ICF walls, which range

     from R-17 to R-26, compared to wood frame’s R-9 to R-15 walls. Also, ICF walls

     are tighter, reducing infiltration (air leakage) by 50% over wood-frame homes.
 

22. Are ICFs a green building material?
     Green building, or sustainability, is a method of designing and building the most

     high performance building or home inside and out by maximizing the benefits of

     building materials and resources. Energy, being one of the world’s most

     valuable resources ,is a leading criteria of green building. Given that ICFs are

     extremely energy efficient, ICFs can easily be incorporated into green building

     designs to maximize its performance.


23. What is LEED? How can ICFs be used in USGBC’s Leadership in Energy

     and Environmental Design (LEED) program?
     LEED was launched in an effort by the United States Green Building Council to

     develop a “consensus-based, market-driven rating system to accelerate the

     development and implementation of green building practices.” The program is

     not rigidly structured, i.e., not every project must meet identical requirements to

     qualify. The LEED rating system has five main credit categories: sustainable

     sites, water efficiency, energy and atmosphere, materials and resources, and

     indoor environmental quality. Each category is divided into credits. The program

     outlines the intent, requirements, technologies, and strategies for meeting each

     credit. Credits are broken down into individual points. Additional points can be

     earned for innovation and use of a LEED-accredited professional on the project

     team. There are five ways ICFs help when using the LEED rating system. They

     include:

 

          • ICFs optimizes energy performance.

          • Concrete contains recycled materials.

          • Concrete creates sustainable sites.

          • Concrete is manufactured locally.

          • Concrete builds durable structures.

 

     In addition to the points you can achieve by using ICFs, there are others that

     can be used to maximize LEED ratings. To see a full list, please visit the US

     Green Building Council’s website at www.usgbc.org.

24. Are ICFs code approved?
     Yes. Every major code body in North America, including ICC and CCMC, has

     approved ICFs. Also, ICFs are listed as a prescriptive method of building in the

     International Residential Code and can be built to commercial design

     specification using the International Building Code. ICFs are also listed as a

     building system in the newest edition of the Canadian National Building Code.
 

25. Where can I buy ICFs?
     Most ICF brands are sold throughout North America. Please refer to the ICFA

     member search to find the individual representing the systems that you are

     interested at www.forms.org. Interested parties can search for manufacturers

     (ICFA Primary Members) or resellers of the form in your local area (ICFA

     Distributor Members).
 

ConcreteAnswers for Architects, Engineers and Developers:

 

Concrete

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ConcreteParking.org

 

Pervious
Pavement.org

 

GreenConcrete.info

 

FlowableFill.org

 

SelfConsolidating

Concrete.org

 

GreenRoofTops.org

 

 

 

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